Difference between Conventional and Unconventional Machining

Conventional MachiningUnconventional Machining
Also known as traditional machining processAlso known as modern machining process
Tool must be harder than the workpieceTool can be softer than the workpiece
Tool and workpiece surface must have contactTool and workpiece surface do not require contact
Complex shapes cannot be machined easilyComplex shapes can be machined easily
Less accuracy compared to Unconventional MachiningMore accuracy
Mechanical Energy is usedOther forms of energy are used
Less surface finishMore surface finish
More wasteLess waste
Lesser tool life due to wearMore tool life
Chip formation occurs while machiningNo chip formation while machining
Cannot be used to make prototypes easily and in less costBest for making prototypes
Examples: Turning, boring, milling, shaping, etc.Examples: Electro discharge machining, Abrasive Jet Machining, Ultrasonic Machining, Laser Beam Machining, etc.

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